Durable Tungsten Carbide TCGT DCGT CNC Aluminum Carbide Insert for Precision

Product Description:

Durable Tungsten Carbide TCGT DCGT CNC Aluminum Carbide Insert for Precision

Features:

Geometric Design and Polished Cutting Edges
These inserts feature polished cutting edges, which are crucial for aluminum machining to prevent material adhesion and improve surface finish.
Specific geometries like APKT (with a 45-degree cutting edge) and TNMG (triangular shape with two cutting edges) are designed for efficient material removal in aluminum and other non-ferrous materials.

Material and Coating
Made from tungsten carbide, often with a polished surface rather than a coating, to reduce built-up edge when machining soft materials like aluminum, copper, and plastics.
Some variants may use specialized coatings (e.g., OS101) to enhance performance in aluminum machining.

Performance and Applications
High-Speed Machining: Designed for high-speed cutting (HSC) of aluminum, ensuring smooth chip evacuation and reduced cutting forces.
Versatility: Suitable for turning, milling, and grooving operations on aluminum, copper, plastics, and alloys.
Chip Control: Advanced chipbreaker geometries (e.g., APGT-G2) help manage chips effectively, reducing clogging and improving surface quality.

Precision and Durability
Manufactured to high precision standards (e.g., DIN standards), ensuring consistency and reliability in CNC machining.
Thicker designs in small-size inserts (e.g., TNMG and WNMG) provide enhanced durability and stability during machining.

Customization and Availability
Available in customized geometries and sizes (e.g., TNMG160404/08L-Ha) to meet specific machining needs.
Sold in various quantities, with bulk pricing options, and often packaged in plastic boxes for protection.

Technical Parameters:

1. Insert Geometry and Cutting Edge Design
Shape and Clearance Angles: Common ISO shapes include V (35° diamond) and C (7° clearance angle) styles, such as VCGT and TCMT series. These designs facilitate high shear cutting and reduce cutting forces.
Chip Breaker Geometry: Specialized chip breakers (e.g., EMU, ELUW, or SPL-F) are engineered to control chip flow and prevent edge buildup, which is critical for aluminum’s sticky nature. Wiper geometries can improve surface finish by 2–4 times or allow higher feed rates.
Sharp Cutting Edges: Polished edges minimize adhesion and ensure smooth chip evacuation.

2. Coating and Surface Treatment
DLC (Diamond-Like Carbon) Coating: Provides low friction, high hardness, and anti-adhesion properties, ideal for aluminum and stainless steel.
Uncoated Inserts: Sometimes preferred for pure aluminum due to their sharpness and avoidance of coating delamination.
PCD (Polycrystalline Diamond) Tips: Used for high-abrasion applications, such as aluminum composites with silicon carbide (SiC) reinforcement, offering exceptional wear resistance.

3. Grade and Material Composition
Carbide Substrate: Typically made from fine-grained tungsten carbide for balanced toughness and wear resistance.
Special Grades: For example:

• OS5835 (PVD-coated) for pre-hardened steel and stainless steel.
• AC810P (Al₂O₃-coated) for steel and cast iron.
• PCD-tipped inserts for aluminum with high Si content (e.g., >10% Si).

4. Dimensional Standards
Size Coding: Inserts follow ISO standards (e.g., TCMT16T304 where 16 = inscribed circle diameter, T3 = thickness, 04 = corner radius).
Corner Radius: Typically small (e.g., 0.4 mm or 0.0156 inches) for fine finishing in aluminum.
Hole Diameter: Standardized for toolholder compatibility (e.g., 0.2031 inches for TNMG433).

5. Operational Parameters
Cutting Speeds and Feeds: High speeds (e.g., 300–1000 m/min) and feeds are achievable with sharp, polished inserts.
Depth of Cut: Varies by insert size and geometry but generally optimized for light to moderate cuts in aluminum.
Coolant Use: Often recommended for wet cutting to reduce heat and prevent material adhesion.

6. Application-Specific Considerations
Workpiece Material: Inserts are tailored for pure aluminum, alloys, or composites (e.g., Al-SiC MMCs).
Machining Operation: Suitable for turning, facing, grooving, and threading.
Surface Finish: Wiper inserts enable finer finishes (e.g., Ra < 0.8 µm) at higher feeds.

7. Supplier and Customization Options
OEM/ODM Services: Many suppliers offer custom labeling and chipbreaker designs.
Packaging: Typically sold in plastic boxes (e.g., 10 pieces/box).

Applications:

CNC Carbide Insert For Aluminum, specifically designed for aluminum turning applications, is a high-precision and wear-resistant product offered by the Speed brand. With model numbers MGMN, APKT, APGT, WNMG, TNMG, and CNMG, these carbide inserts are manufactured in China Zhuzhou and come with ISO9001 certification, ensuring quality standards are met.

These carbide inserts are suitable for metalworking scenarios where aluminum, copper, steel, and stainless steel materials are being machined. The polished/DLC PVD/CVD coating on the inserts enhances their durability and performance, making them ideal for various machining operations.

With a minimum order quantity of 10pcs and a price range of US$1.4-2.21 per piece, these inserts are packaged in boxes containing 10pcs each, providing convenience and cost-effectiveness for users. The quick delivery time of 3 days and flexible payment terms including TT, PayPal, Alibaba, and Western Union make the purchasing process efficient and hassle-free.

Speed's CNC Carbide Inserts For Aluminum offer a supply ability of 1,000,000pcs per month, ensuring a steady availability for industrial requirements. The high precision and wear-resistant nature of these inserts make them a reliable choice for manufacturers looking to optimize their machining processes.

Customization:

Product Customization Services for Carbide Insert For Aluminum:

- Brand Name: Speed

- Model Number: MGMN APKT APGT WNMG TNMG CNMG

- Place of Origin: China Zhuzhou

- Certification: ISO9001

- Minimum Order Quantity: 10pcs

- Price: US$1.4-2.21

- Packaging Details: 10pcs/box

- Delivery Time: 3 days

- Payment Terms: TT/PAYPAL/ALIBABA/WESTERN UNION

- Supply Ability: 1,000,000pcs per month

- Quantity: 10pcs

- Material: Tungsten Carbide

- Origin: Zhuzhou, China

- Brand Name: SPEED

- Application: Metalworking

Support and Services:

Our Product Technical Support and Services for the Carbide Insert For Aluminum include:

- Expert guidance on the proper usage and maintenance of the carbide insert for optimal performance.

- Troubleshooting assistance to address any issues or concerns related to the product.

- Recommendations for selecting the appropriate insert grade and design for specific aluminum machining applications.

- Training resources and materials to educate users on best practices for utilizing the carbide insert effectively.

Packing and Shipping:

Product Name: Carbide Insert For Aluminum

Description: High-quality carbide inserts designed specifically for machining aluminum efficiently.

Package Includes: Set of 10 carbide inserts

Shipping Method: Standard Shipping

Shipping Cost: $5.99

FAQ:

Q: What is the brand name of the carbide insert for aluminum?

A: The brand name is Speed.

Q: What are the model numbers available for the carbide insert?

A: The model numbers include MGMN, APKT, APGT, WNMG, TNMG, and CNMG.

Q: Where is the carbide insert manufactured?

A: The carbide insert is manufactured in China, specifically in Zhuzhou.

Q: What is the minimum order quantity for the carbide insert?

A: The minimum order quantity is 10 pieces.

Q: What are the available payment terms for purchasing the carbide insert?

A: The available payment terms are TT, PayPal, Alibaba, and Western Union.