Carbide Milling Turning Insert For Aluminum DCGT CCGT RCGT TCGT Aluminum

Product Description:

Carbide Milling Turning Insert For Aluminum DCGT CCGT RCGT TCGT Aluminum

Features:

These inserts feature polished cutting edges, which are crucial for aluminum machining to prevent material adhesion and improve surface finish.

Specific geometries like APKT (with a 45-degree cutting edge) and TNMG (triangular shape with two cutting edges) are designed for efficient material removal in aluminum and other non-ferrous materials.

Made from tungsten carbide, often with a polished surface rather than a coating, to reduce built-up edge when machining soft materials like aluminum, copper, and plastics.

Some variants may use specialized coatings (e.g., OS101) to enhance performance in aluminum machining.

High-Speed Machining: Designed for high-speed cutting (HSC) of aluminum, ensuring smooth chip evacuation and reduced cutting forces.

Versatility: Suitable for turning, milling, and grooving operations on aluminum, copper, plastics, and alloys.

Chip Control: Advanced chipbreaker geometries (e.g., APGT-G2) help manage chips effectively, reducing clogging and improving surface quality.

Manufactured to high precision standards (e.g., DIN standards), ensuring consistency and reliability in CNC machining.

Thicker designs in small-size inserts (e.g., TNMG and WNMG) provide enhanced durability and stability during machining.

Available in customized geometries and sizes (e.g., TNMG160404/08L-Ha) to meet specific machining needs.

Sold in various quantities, with bulk pricing options, and often packaged in plastic boxes for protection.

Technical Parameters:

Shape and Clearance Angles: Common ISO shapes include V (35° diamond) and C (7° clearance angle) styles, such as VCGT and TCMT series. These designs facilitate high shear cutting and reduce cutting forces.

Chip Breaker Geometry: Specialized chip breakers (e.g., EMU, ELUW, or SPL-F) are engineered to control chip flow and prevent edge buildup, which is critical for aluminum’s sticky nature. Wiper geometries can improve surface finish by 2–4 times or allow higher feed rates.

Sharp Cutting Edges: Polished edges minimize adhesion and ensure smooth chip evacuation.

DLC (Diamond-Like Carbon) Coating: Provides low friction, high hardness, and anti-adhesion properties, ideal for aluminum and stainless steel.

Uncoated Inserts: Sometimes preferred for pure aluminum due to their sharpness and avoidance of coating delamination.

PCD (Polycrystalline Diamond) Tips: Used for high-abrasion applications, such as aluminum composites with silicon carbide (SiC) reinforcement, offering exceptional wear resistance.

Carbide Substrate: Typically made from fine-grained tungsten carbide for balanced toughness and wear resistance.

Special Grades: For example:

• OS5835 (PVD-coated) for pre-hardened steel and stainless steel.
• AC810P (Al₂O₃-coated) for steel and cast iron.
• PCD-tipped inserts for aluminum with high Si content (e.g., >10% Si).

Size Coding: Inserts follow ISO standards (e.g., TCMT16T304 where 16 = inscribed circle diameter, T3 = thickness, 04 = corner radius).

Corner Radius: Typically small (e.g., 0.4 mm or 0.0156 inches) for fine finishing in aluminum.

Hole Diameter: Standardized for toolholder compatibility (e.g., 0.2031 inches for TNMG433).

Cutting Speeds and Feeds: High speeds (e.g., 300–1000 m/min) and feeds are achievable with sharp, polished inserts.

Depth of Cut: Varies by insert size and geometry but generally optimized for light to moderate cuts in aluminum.

Coolant Use: Often recommended for wet cutting to reduce heat and prevent material adhesion.

Workpiece Material: Inserts are tailored for pure aluminum, alloys, or composites (e.g., Al-SiC MMCs).

Machining Operation: Suitable for turning, facing, grooving, and threading.

Surface Finish: Wiper inserts enable finer finishes (e.g., Ra < 0.8 µm) at higher feeds.

OEM/ODM Services: Many suppliers offer custom labeling and chipbreaker designs.

Packaging: Typically sold in plastic boxes (e.g., 10 pieces/box).

Applications:

Carbide Cutting Inserts by Speed are versatile tools designed for precision machining in metalworking applications. Specifically crafted for Aluminum, these Carbide Inserts are ideal for a wide range of cutting processes, making them suitable for various industries and scenarios.

Whether you are working on a large-scale industrial project or a small workshop task, the MGMN, APKT, APGT, WNMG, TNMG, and CNMG series Carbide Inserts deliver consistent performance and durability. Originating from Zhuzhou, China, these inserts are manufactured with high-quality Tungsten Carbide material and adhere to ISO9001 certification standards.

With a minimum order quantity of 10pcs and a price range of US$1.4-2.21 per insert, these Carbide Inserts come packaged in sets of 10pcs/box for convenient handling. Customers can expect a swift delivery time of 3 days, supported by flexible payment terms including TT, PayPal, Alibaba, and Western Union.

The supply ability of 1,000,000pcs per month ensures a steady availability of these Carbide Inserts, catering to the demands of various machining operations. The CNC Carbide Insert For Steel/ Aluminum from Speed is a reliable choice for professionals seeking precision and efficiency in their metalworking projects.

Whether you are shaping, cutting, or finishing Aluminum components, these Carbide Inserts offer superior performance and longevity. Their application scenarios range from aerospace and automotive industries to general machining workshops, providing a versatile solution for diverse cutting needs.

Customization:

Product Customization Services for the Carbide Insert For Aluminum:

Brand Name: Speed

Model Number: MGMN APKT APGT WNMG TNMG CNMG

Place of Origin: China Zhuzhou

Certification: ISO9001

Minimum Order Quantity: 10pcs

Price: US$1.4-2.21

Packaging Details: 10pcs/box

Delivery Time: 3 days

Payment Terms: TT/PAYPAL/ALIBABA/WESTERN UNION

Supply Ability: 1,000,000pcs per month

Brand name: SPEED

Application: Metalworking

Material: Tungsten Carbide

Name: Cnc Carbide Insert For Steel/ Aluminum

Quantity: 10pcs

Support and Services:

Our Product Technical Support and Services for the Carbide Insert For Aluminum include:

- Expert assistance with product selection and application

- Troubleshooting and problem-solving guidance

- Maintenance tips and best practices for optimal performance

- Training resources to help users maximize the benefits of the product

Packing and Shipping:

Product: Carbide Insert For Aluminum

Description: High quality carbide inserts specifically designed for machining aluminum.

Packaging: Each insert is individually sealed in protective packaging to prevent damage during shipping.

Shipping: All orders are carefully packed to ensure safe delivery to your doorstep. We use reliable shipping services to guarantee timely arrival.

FAQ:

Q: What is the brand name of the Carbide Insert For Aluminum?

A: The brand name is Speed.

Q: What are the available model numbers for the Carbide Insert For Aluminum?

A: The available model numbers are MGMN, APKT, APGT, WNMG, TNMG, and CNMG.

Q: Where is the Carbide Insert For Aluminum manufactured?

A: The Carbide Insert For Aluminum is manufactured in China, specifically in Zhuzhou.

Q: What is the minimum order quantity for the Carbide Insert For Aluminum?

A: The minimum order quantity is 10 pieces.

Q: What are the accepted payment terms for purchasing the Carbide Insert For Aluminum?

A: The accepted payment terms are TT, PayPal, Alibaba, and Western Union.