APKT1604 1135 Carbide Inserts for Aluminum Cnc Polished Aluminum Inserts APKT1604-MA

Products Description 

     ​Advantages:

1. 100% Virgin Raw Materials
2. German Dorst machine make perfect quality
3. Sharp edge finishing
4. Long-lasting wear resistance
5. Improve production efficiency
6. 3 times quality check
7. Excellent performace
8. Smooth chip removal

  Specification:

  Application:

  Our APKT tungsten carbide aluminum milling Insert adopts imported Dorst machine to ensure good stability of cutting edge, high precision, high hardness, good finish, steady performance, durable coating and improves the working efficiency. And the carbide inserts are sharp and thick, so that the cutting speed is fast but not easy to break. It has wide range of application, applicable to step surface processing, model profiling processing, grooving cutting, slope processing, please send me your requirements to us, we will recommend the best suitable grade.

  Products Detail:

• Uncoating and DLC coating are available for your option.
• Choose the right coating for different material, unsuitable machining conditions would reduce tools life.
• Aluminum inserts has high precision, it is grinding piece by piece to guarantee the high precision.

   Details:

 1. The perfect edge treatments as shown below, every pieces can stand the test.

 2. Longer tools service life improve your working efficiency.

Note:

1. Carbide milling insert shall not be bumped or dropped on the ground and please be handled with care.

2. Before installing the carbide milling blade, please confirm the performance and use of operation table, and the cutting direction indicated by the arrow of the blade is consistent with the rotation direction of the operation table. Please pay attention to don't install in the opposite direction. The wrong installation direction may cause the blade serrations to fall off, in case of accidents.

3. After installation, it is necessary to confirm whether the center hole of the carbide grooving blade is firmly fixed on the flange of the saw table. If necessary, put on a spacer, then, push it lightly by hand to confirm whether the blade rotates eccentrically.

4. When using, do not exceed the specified high speeds.

5. When not using, please hang the insert upright on a dry rack.

FAQ:

1. Flank wear: (this is the common problem)

Effect: Gradual change in workpiece size or loss of surface finishing
Reason: Linear speed is too high, and reach to service life of the tool
Measures: Adjust the processing parameter, such as reducing the linear speed and changing to inserts with higher wear resistance

2.Breakdown problem:

Effects: Sudden changes in workpiece size or surface finish, causes sparks and surface burrs
Reason: Inappropriate setting of processing parameters, inappropriate selection of blade material, poor workpiece rigidity, or unstable blade clamping
Measures: Check whether the parameter settings are reasonable, and select the corresponding tool according to the workpiece

3. Severely broken:

Effect: sudden and unpredictable occurrence, resulting in scrapped tool holder material or defective workpiece and scrapped
Reason: The processing parameters are set incorrectly, the vibration tool workpiece or the insert is not installed in place
Measures: Set reasonable processing parameters. The feed rate and cutting should be reduced, the corresponding machining insert should be selected, and the rigidity of the workpiece and insert should be strengthened.

4. Built-up edge:

Effects: Inconsistent workpiece dimensions and poor surface finish. Fluff or burrs adhere to the workpiece surface
Reason: The cutting speed is too low, the feed is too low, and the blade is not sharp enough
Measures: Increase the cutting speed and use a sharper insert for the feed