? 1. Geometric Design and Polished Cutting Edges
These inserts feature polished cutting edges, which are crucial for aluminum machining to prevent material adhesion and improve surface finish. Specific geometries like APKT (with a 45-degree cutting edge) and TNMG (triangular shape with two cutting edges) are designed for efficient material removal in aluminum and other non-ferrous materials.
? 2. Material and Coating
Made from tungsten carbide, often with a polished surface rather than a coating, to reduce built-up edge when machining soft materials like aluminum, copper, and plastics. Some variants may use specialized coatings (e.g., OS101) to enhance performance in aluminum machining.
? 3. Performance and Applications
High-Speed Machining: Designed for high-speed cutting (HSC) of aluminum, ensuring smooth chip evacuation and reduced cutting forces.
Versatility: Suitable for turning, milling, and grooving operations on aluminum, copper, plastics, and alloys.
Chip Control: Advanced chipbreaker geometries (e.g., APGT-G2) help manage chips effectively, reducing clogging and improving surface quality.
? 4. Precision and Durability
Manufactured to high precision standards (e.g., DIN standards), ensuring consistency and reliability in CNC machining. Thicker designs in small-size inserts (e.g., TNMG and WNMG) provide enhanced durability and stability during machining.
? 5. Customization and Availability
Available in customized geometries and sizes (e.g., TNMG160404/08L-Ha) to meet specific machining needs. Sold in various quantities, with bulk pricing options, and often packaged in plastic boxes for protection.
Technical Parameters:
1. Insert Geometry and Cutting Edge Design
Shape and Clearance Angles: Common ISO shapes include V (35° diamond) and C (7° clearance angle) styles, such as VCGT and TCMT series. These designs facilitate high shear cutting and reduce cutting forces.
Chip Breaker Geometry: Specialized chip breakers (e.g., EMU, ELUW, or SPL-F) are engineered to control chip flow and prevent edge buildup, which is critical for aluminum’s sticky nature. Wiper geometries can improve surface finish by 2–4 times or allow higher feed rates.
Sharp Cutting Edges: Polished edges minimize adhesion and ensure smooth chip evacuation.
2. Coating and Surface Treatment
DLC (Diamond-Like Carbon) Coating: Provides low friction, high hardness, and anti-adhesion properties, ideal for aluminum and stainless steel.
Uncoated Inserts: Sometimes preferred for pure aluminum due to their sharpness and avoidance of coating delamination.
PCD (Polycrystalline Diamond) Tips: Used for high-abrasion applications, such as aluminum composites with silicon carbide (SiC) reinforcement, offering exceptional wear resistance.
3. Grade and Material Composition
Carbide Substrate: Typically made from fine-grained tungsten carbide for balanced toughness and wear resistance.
Special Grades: For example:
OS5835 (PVD-coated) for pre-hardened steel and stainless steel.
AC810P (Al₂O₃-coated) for steel and cast iron.
PCD-tipped inserts for aluminum with high Si content (e.g., >10% Si).
4. Dimensional Standards
Size Coding: Inserts follow ISO standards (e.g., TCMT16T304 where 16 = inscribed circle diameter, T3 = thickness, 04 = corner radius).
Corner Radius: Typically small (e.g., 0.4 mm or 0.0156 inches) for fine finishing in aluminum.
Hole Diameter: Standardized for toolholder compatibility (e.g., 0.2031 inches for TNMG433).
5. Operational Parameters
Cutting Speeds and Feeds: High speeds (e.g., 300–1000 m/min) and feeds are achievable with sharp, polished inserts.
Depth of Cut: Varies by insert size and geometry but generally optimized for light to moderate cuts in aluminum.
Coolant Use: Often recommended for wet cutting to reduce heat and prevent material adhesion.
6. Application-Specific Considerations
Workpiece Material: Inserts are tailored for pure aluminum, alloys, or composites (e.g., Al-SiC MMCs).
Machining Operation: Suitable for turning, facing, grooving, and threading.
Surface Finish: Wiper inserts enable finer finishes (e.g., Ra < 0.8 µm) at higher feeds.
7. Supplier and Customization Options
OEM/ODM Services: Many suppliers offer custom labeling and chipbreaker designs.
Packaging: Typically sold in plastic boxes (e.g., 10 pieces/box).
Applications:
Product Application Occasions and Scenarios for the Carbide Insert For Aluminum:
The Speed carbide insert for aluminum, with model numbers MGMN, APKT, APGT, WNMG, TNMG, and CNMG, is a high-quality cutting tool designed for metalworking applications. Made from durable tungsten carbide material, these CNC inserts are ideal for turning and shaping aluminum components with precision and efficiency.
Originating from China Zhuzhou, the Speed carbide inserts are ISO9001 certified, ensuring top-notch quality and performance. With a minimum order quantity of 10pcs, these inserts are priced competitively between US$1.4-2.21 per piece and come packaged in boxes of 10pcs.
Whether you are a professional machinist or a hobbyist working with aluminum, these carbide CNC inserts offer excellent value for money. The polished/DLC PVD/CVD coating enhances durability and extends tool life, making them suitable for a wide range of metalworking tasks.
With a supply ability of 1,000,000pcs per month, the Speed carbide inserts are readily available for your manufacturing needs. The fast delivery time of 3 days and flexible payment terms including TT, PayPal, Alibaba, and Western Union make purchasing these inserts convenient and hassle-free.
For aluminum turning inserts that deliver precision and reliability, the Speed carbide CNC inserts are the perfect choice. Enhance your machining capabilities and achieve superior results with these high-performance cutting tools designed specifically for aluminum applications.
Customization:
Customize your Carbide Cutting Inserts with our Product Customization Services:
- Brand Name: Speed
- Model Number: MGMN APKT APGT WNMG TNMG CNMG
- Place of Origin: China Zhuzhou
- Certification: ISO9001
- Minimum Order Quantity: 10pcs
- Price: US$1.4-2.21
- Packaging Details: 10pcs/box
- Delivery Time: 3 days
- Payment Terms: TT/PAYPAL/ALIBABA/WESTERN UNION
- Supply Ability: 1,000,000pcs per month
- Application: Metalworking
- Coating: Polished/DLC PVD/CVD Coating
- Advantage: High Precision And Wear-resistant
- Name: Cnc Carbide Insert For Steel/ Aluminum
- Brand name: SPEED
Enhance your CNC Carbide Insert with our customization options for Carbide CNC Inserts.
Support and Services:
Our Product Technical Support and Services for the Carbide Insert For Aluminum include:
- Expert guidance on the selection and use of carbide inserts specifically designed for aluminum machining.
- Assistance with troubleshooting any issues related to the performance of the carbide inserts.
- Recommendations for optimizing machining processes to enhance efficiency and tool life.
- Training resources to educate users on best practices for using carbide inserts in aluminum applications.
Packing and Shipping:
Product Packaging:
The Carbide Insert For Aluminum is carefully packaged in a sturdy box to ensure safe transportation. Each insert is individually wrapped in protective packaging to prevent any damage during shipping.
Shipping:
We offer fast and reliable shipping services for the Carbide Insert For Aluminum. Orders are typically processed and shipped within 1-2 business days. Customers can choose from a variety of shipping options to meet their delivery needs.
FAQ:
Q: What is the brand name of the Carbide Insert For Aluminum?
A: The brand name is Speed.
Q: What are the model numbers available for the Carbide Insert For Aluminum?
A: The model numbers are MGMN, APKT, APGT, WNMG, TNMG, CNMG.
Q: Where is the Carbide Insert For Aluminum manufactured?
A: The Carbide Insert For Aluminum is manufactured in China, specifically in Zhuzhou.
Q: What is the minimum order quantity for the Carbide Insert For Aluminum?
A: The minimum order quantity is 10 pieces.
Q: What are the available payment terms for purchasing the Carbide Insert For Aluminum?
A: The available payment terms are TT (Telegraphic Transfer), PayPal, Alibaba, and Western Union.
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