DCGT0702 070201 070208 11T304 11T308 AK Aluminum Copper Cemented Turning Inserts
 

Products Description 

 
     ​Advantages:

1. 100% Virgin Raw Materials
2. German Dorst machine make perfect quality
3. Sharp edge high finishing
4. Long-lasting wear resistant
5. Improve production efficiency
6. 3 times quality check before shipment
7. Excellent performace
8. Smooth chip removal

  Specification:
 

 
  Application:
 
  Our DCGT tungsten carbide aluminum Insert adopts imported Dorst machine to ensure good stability of cutting edge, high precision, high hardness, good finish, steady performance, durable coating and improves the working efficiency. And the carbide inserts are sharp and thick, so that the cutting speed is fast but not easy to break. It has wide range of application, applicable to step surface processing, model profiling processing, grooving cutting, slope processing. It can process aluminum, copper and bronze, with high wear-resistant.
 
please send me your requirements to us, we will recommend the best suitable grade.
 
  Products Detail:

• Uncoating and DLC coating are available for your option.
• Choose the right coating for different material, unsuitable machining conditions would reduce tools life.
• Aluminum inserts has high precision, it is grinding piece by piece to guarantee the high precision.

 

 
   Details:
 
 1. The perfect edge treatments as shown below, every pieces can stand the test.
 
 2. Longer tools service life improve your tooling work efficiency.
 

 
 
Production Line
 
Advanced equipments to ensure steady quality
1. We use imported German Dorst machine to produce, which with high precision and smooth surface.
Insepction conducted in all production procedure
2. Each piece will have 3 times quality check before shipment, to make sure stable quality.
 

 
 
Note:
 
1. DCGT aluminum carbide insert shall not be bumped or dropped on the ground and please be handled with care.
 
2. Before installing the DCGT carbide blade, please confirm the performance and use of operation table, and the cutting direction indicated by the arrow of the blade is consistent with the rotation direction of the operation table. Please pay attention to don't install in the opposite direction. The wrong installation direction may cause the blade serrations to fall off, in case of accidents.
 
3. After installation, it is necessary to confirm whether the center hole of the DCGT carbide blade is firmly fixed on the flange of the saw table. If necessary, put on a spacer, then, push it lightly by hand to confirm whether the blade rotates eccentrically.
 
4. When using, do not exceed the specified high speeds.
 
5. When not using, please hang the DCGT insert upright on a dry rack.
 
 
Common questions:
1. Flank wear: (this is the common problem)
Effect: Gradual change in workpiece size or loss of surface finishing
Reason: Linear speed is too high, and reach to service life of the tool
Measures: Adjust the processing parameter, such as reducing the linear speed and changing to inserts with higher wear resistance
 
2. Severely broken:
Effect: Sudden and unpredictable occurrence, resulting in scrapped tool holder material or defective workpiece and scrapped
Reason: The processing parameters are set incorrectly, the vibration tool workpiece or the insert is not installed in place
Measures: Set reasonable processing parameters. The feed rate and cutting should be reduced, the corresponding machining insert should be selected, and the rigidity of the workpiece and insert should be strengthened.
 
3. Built-up edge:
Effects: Inconsistent workpiece dimensions and poor surface finish. Fluff or burrs adhere to the workpiece surface
Reason: The cutting speed is too low, the feed is too low, and the blade is not sharp enough
Measures: Increase the cutting speed and use a sharper insert for the feed
 
4.Breakdown problem:
Effects: Sudden changes in workpiece size or surface finishing, causes sparks and surface burrs
Reason: Inappropriate setting of processing parameters, inappropriate selection of blade material, poor workpiece rigidity, or unstable blade clamping
Measures: Check whether the parameter settings are reasonable, and select the corresponding tool according to the workpiece
 
FAQ:
 
1.Are you a trade company or manufacturer?
We are professional cnc inserts manufacturer located in Zhuzhou, Hunan, where is the best tungsten carbides city in China, ZCCCT, Hardstone and OKE also located there.
 
2.Can I have OEM service?
Yes, we can design the label as your brand, and you can choose the box color.
 
3.How can I place order?
Please send inquiry to us directly, our salespeople will contact you for order details. We can send order to you by air or by sea.