DLC PVD Coating DCGT CCGT RCGT APKT TNMG Carbide Inserts For Aluminum

Product Description:

DLC PVD Coating DCGT CCGT RCGT APKT TNMG Carbide Inserts For Aluminum

Features:

? 1. Geometric Design and Polished Cutting Edges
These inserts feature polished cutting edges, which are crucial for aluminum machining to prevent material adhesion and improve surface finish.

Specific geometries like APKT (with a 45-degree cutting edge) and TNMG (triangular shape with two cutting edges) are designed for efficient material removal in aluminum and other non-ferrous materials.

? 2. Material and Coating
Made from tungsten carbide, often with a polished surface rather than a coating, to reduce built-up edge when machining soft materials like aluminum, copper, and plastics.

Some variants may use specialized coatings (e.g., OS101) to enhance performance in aluminum machining.

? 3. Performance and Applications
High-Speed Machining: Designed for high-speed cutting (HSC) of aluminum, ensuring smooth chip evacuation and reduced cutting forces.

Versatility: Suitable for turning, milling, and grooving operations on aluminum, copper, plastics, and alloys.

Chip Control: Advanced chipbreaker geometries (e.g., APGT-G2) help manage chips effectively, reducing clogging and improving surface quality.

? 4. Precision and Durability
Manufactured to high precision standards (e.g., DIN standards), ensuring consistency and reliability in CNC machining.

Thicker designs in small-size inserts (e.g., TNMG and WNMG) provide enhanced durability and stability during machining.

? 5. Customization and Availability
Available in customized geometries and sizes (e.g., TNMG160404/08L-Ha) to meet specific machining needs.

Sold in various quantities, with bulk pricing options, and often packaged in plastic boxes for protection.

Technical Parameters:

Shape and Clearance Angles: Common ISO shapes include V (35° diamond) and C (7° clearance angle) styles, such as VCGT and TCMT series . These designs facilitate high shear cutting and reduce cutting forces.

Chip Breaker Geometry: Specialized chip breakers (e.g., EMU, ELUW, or SPL-F) are engineered to control chip flow and prevent edge buildup, which is critical for aluminum’s sticky nature. Wiper geometries can improve surface finish by 2–4 times or allow higher feed rates.

Sharp Cutting Edges: Polished edges minimize adhesion and ensure smooth chip evacuation.

DLC (Diamond-Like Carbon) Coating: Provides low friction, high hardness, and anti-adhesion properties, ideal for aluminum and stainless steel.

Uncoated Inserts: Sometimes preferred for pure aluminum due to their sharpness and avoidance of coating delamination.

PCD (Polycrystalline Diamond) Tips: Used for high-abrasion applications, such as aluminum composites with silicon carbide (SiC) reinforcement, offering exceptional wear resistance.

Carbide Substrate: Typically made from fine-grained tungsten carbide for balanced toughness and wear resistance.

Special Grades: For example:

• OS5835 (PVD-coated) for pre-hardened steel and stainless steel.
• AC810P (Al₂O₃-coated) for steel and cast iron.
• PCD-tipped inserts for aluminum with high Si content (e.g., >10% Si).

Size Coding: Inserts follow ISO standards (e.g., TCMT16T304 where 16 = inscribed circle diameter, T3 = thickness, 04 = corner radius).

Corner Radius: Typically small (e.g., 0.4 mm or 0.0156 inches) for fine finishing in aluminum.

Hole Diameter: Standardized for toolholder compatibility (e.g., 0.2031 inches for TNMG433).

Cutting Speeds and Feeds: High speeds (e.g., 300–1000 m/min) and feeds are achievable with sharp, polished inserts.

Depth of Cut: Varies by insert size and geometry but generally optimized for light to moderate cuts in aluminum.

Coolant Use: Often recommended for wet cutting to reduce heat and prevent material adhesion.

Workpiece Material: Inserts are tailored for pure aluminum, alloys, or composites (e.g., Al-SiC MMCs).

Machining Operation: Suitable for turning, facing, grooving, and threading.

Surface Finish: Wiper inserts enable finer finishes (e.g., Ra < 0.8 µm) at higher feeds.

OEM/ODM Services: Many suppliers offer custom labeling and chipbreaker designs.

Packaging: Typically sold in plastic boxes (e.g., 10 pieces/box).

Applications:

These carbide inserts are ISO9001 certified, ensuring top-notch quality and performance. The minimum order quantity is set at 10pcs, with a competitive price range of US$1.4-2.21 per piece. Each insert is meticulously packaged, with 10pcs neatly arranged in a single box for convenience.

The delivery time for these inserts is a swift 3 days, making them ideal for urgent manufacturing needs. Flexible payment terms including TT, Paypal, Alibaba, and Western Union are accepted, catering to a wide range of customers. With a robust supply ability of 1,000,000pcs per month, customers can rely on consistent availability.

Originating from Zhuzhou, China, these carbide inserts are specifically designed for working with materials such as Aluminum, Copper, Steel, and Stainless Steel. Their high precision and wear-resistant properties make them a popular choice among metalworkers seeking efficiency and durability.

For metalworking applications requiring precision and performance, these Carbide Inserts For Aluminum are a reliable choice. Whether used in CNC machinery or manual operations, the Speed brand's carbide cutting inserts deliver exceptional results in various scenarios.

Customization:

Product Customization Services for Aluminium Insert Carbide Inserts For Aluminum Carbide CNC Inserts:

Brand Name: Speed

Model Number: MGMN APKT APGT WNMG TNMG CNMG

Place of Origin: China Zhuzhou

Certification: ISO9001

Minimum Order Quantity: 10pcs

Price: US$1.4-2.21

Packaging Details: 10pcs/box

Delivery Time: 3 days

Payment Terms: TT/PAYPAL/ALIBABA/WESTERN UNION

Supply Ability: 1,000,000pcs per month

Application: Metalworking

Name: Cnc Carbide Insert For Steel/ Aluminum

Brand name: SPEED

Quantity: 10pcs

Advantage: High Precision And Wear-resistant

Support and Services:

The Carbide Insert For Aluminum product comes with comprehensive Product Technical Support and Services to assist customers in optimizing their machining processes. Our team of experts is available to provide guidance on tool selection, machining parameters, and troubleshooting to ensure efficient and effective use of the carbide inserts.

Packing and Shipping:

Product: Carbide Insert For Aluminum

Description: High-quality carbide inserts specifically designed for machining aluminum.

Packaging: Each carbide insert is carefully packaged in a protective plastic case to prevent damage during shipping and storage.

Shipping: Orders are typically shipped within 1-2 business days. All shipments are securely packaged to ensure safe delivery to our customers.

FAQ:

Q: What is the brand name of the Carbide Insert For Aluminum?

A: The brand name is Speed.

Q: What are the model numbers available for the Carbide Insert For Aluminum?

A: The model numbers available are MGMN, APKT, APGT, WNMG, TNMG, and CNMG.

Q: Where is the Carbide Insert For Aluminum manufactured?

A: The Carbide Insert For Aluminum is manufactured in China, specifically in Zhuzhou.

Q: What is the minimum order quantity for the Carbide Insert For Aluminum?

A: The minimum order quantity is 10 pieces.

Q: What are the available payment terms for purchasing the Carbide Insert For Aluminum?

A: The available payment terms are TT, PayPal, Alibaba, and Western Union.